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Automation Solutions

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Process Automation Solutions

As technology evolves, there’s a greater need for tight integration between devices and the rest of an organization. Your company needs process automation solutions that are easy to use, maintain and secure. Malisko provides industrial automation and control solutions through continuous or batch processing, utilities, packaging or common industrial protocol (CIP). Our team aims to understand your unique applications and provide the excellent technical support you need to thrive.

Our Process Automation Solutions and Consulting Services

Malisko’s manufacturing automation solutions improve how information is shared to increase your business’s productivity. We securely connect your organization using an open-systems approach and with the goal of providing a solution that’s efficient, effective and precise.

Malisko can provide numerous services supporting successful process automation, including the following:

  • Developing Process Flow Diagrams (PFDs)
  • Developing Piping and Instrumentation Drawings (P&IDs)
  • Creating Operational and Functional Process Descriptions
  • Design and deployment of Distributed Control Systems (DCSs)
  • Migration of legacy control systems to contemporary platforms
  • Deploying the ISA S-88 methodology for Batch
  • Utilizing Advanced Process Control (APC) and Model Predictive Control (MPC) where applicable
  • Utilizing industry-standard Process (Control) Libraries for consistency and efficiency
  • Designing and deploying Automation Solutions complementary to meeting Regulatory Compliance

Benefits of Industrial Automation and Control

When you work with us and choose our process automation solutions, your organization enjoys the following benefits:

  • Better decision-making: We keep your business needs and goals in mind when developing automation solutions, allowing you to make better decisions about your company’s progress and future.
  • Increased efficiency: Automation helps your entire team work faster, so efficiency and productivity see an overall boost. 
  • More competitiveness: As more companies embrace automation, you must do the same to remain competitive.
  • Increased security: Your company needs to share information across multiple operations, and you need to know that the data is secure and protected. Our automation solutions help you connect securely so you can send and receive real-time information without fear of it being intercepted by unauthorized parties.

Process Automation Solutions

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Our Process Automation Solutions and Consulting Services

Malisko’s manufacturing automation solutions improve how information is shared to increase your business’s productivity. We securely connect your organization using an open-systems approach and with the goal of providing a solution that’s efficient, effective and precise.

Malisko can provide numerous services supporting successful process automation, including the following:

  • Developing Process Flow Diagrams (PFDs)
  • Developing Piping and Instrumentation Drawings (P&IDs)
  • Creating Operational and Functional Process Descriptions
  • Design and deployment of Distributed Control Systems (DCSs)
  • Migration of legacy control systems to contemporary platforms
  • Deploying the ISA S-88 methodology for Batch
  • Utilizing Advanced Process Control (APC) and Model Predictive Control (MPC) where applicable
  • Utilizing industry-standard Process (Control) Libraries for consistency and efficiency
  • Designing and deploying Automation Solutions complementary to meeting Regulatory Compliance

Benefits of Industrial Automation and Control

When you work with us and choose our process automation solutions, your organization enjoys the following benefits:

  • Better decision-making: We keep your business needs and goals in mind when developing automation solutions, allowing you to make better decisions about your company’s progress and future.
  • Increased efficiency: Automation helps your entire team work faster, so efficiency and productivity see an overall boost. 
  • More competitiveness: As more companies embrace automation, you must do the same to remain competitive.
  • Increased security: Your company needs to share information across multiple operations, and you need to know that the data is secure and protected. Our automation solutions help you connect securely so you can send and receive real-time information without fear of it being intercepted by unauthorized parties.  

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How We Approach Automation and Control Solutions

When we partner with your company, we aim to deliver tangible results. We recognize that no two production processes or plants are the same and that your company needs a unique automated production process that will operate smoothly. 

We deliver the service you need, whether you’re starting from scratch, have some automation in place already or have already completed an Overall Engineering Education Excellence (OEEE) review. We’ll join in at any point and can provide services encompassing business justification, system design and system implementation. 

Take a closer look at the steps in our process and how we can provide you with consistent production and tangible return on investment:

Site Assessment

The first step is understanding the challenges you face. We’ll start by conducting a site assessment, during which we talk to your operators, engineers, maintenance staff and other personnel to learn more about your process, business operations and problems. We’ll also learn what success looks like to you and will take the time to find the best ways to collaborate with your in-house team. 

We follow a holistic process during each site assessment. We’ll identify existing automation controls, cost-saving solutions and opportunities. We’ll then create a business justification and present you with our automation solutions.

Front-End Engineering Design (FEED)

FEED lays the foundation for a successful project — one that’s completed on time and on budget and that works with your team. Our automation systems can change as your business needs evolve. We can also adjust the system to match your support team’s skill set. 

After we complete FEED, we’ll provide you with a project budget and timelines and outlined business objectives.

Detailed Engineering and Design

Our detailed engineering and design service transforms a concept into a final product. During this phase, we use the information gathered during the site assessment and FEED to reduce risk, align our work with your reality and get you operational quickly. 

At this point, we’ll review project risks and develop a plan to reduce them within a realistic timeline and budget. 

Project Execution

At this point, we have what we need to bring your automated system to life. We’ll keep your business goals front and center as we program, outfit and install your system.

Validation

Computer System Validation (CVS) is a must if your company is in an FDA-regulated industry. We’ll design a system that meets the FDA’s CSV requirements. We’ll also manage the CSV paperwork and provide a Validation Master Plan.

Post Project Support

We provide an entire team to support you, so we’re here if you have any issues after your automation system is up and running. Our professionals are on call 24/7 to address your support needs.

Contact Malisko for Process Automation Solutions Today

We want to be more than just an industrial automation consultant. When you partner with us, you’ll have a full-fledged team member ready to support you throughout the automation process. Contact us today to learn more.

Why Hire a Systems Integrator?

Can’t decide between a systems integrator and a general contractor for plant automation? Learn how systems integrators save you money, add value and ensure quality. Download our White Paper to learn more.

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