Process
Automation Solutions
As technology evolves, there’s a greater need for tight integration between devices and the rest of an organization. Your company needs process automation solutions that are easy to use, maintain and secure. Malisko provides industrial automation and control solutions through continuous or batch processing, utilities, packaging or common industrial protocol (CIP). Our team aims to understand your unique applications and provide the excellent technical support you need to thrive.
Our Process Automation Solutions and Consulting Services
Malisko’s manufacturing automation solutions improve how information is shared to increase your business’s productivity. We securely connect your organization using an open-systems approach and with the goal of providing a solution that’s efficient, effective and precise.
Malisko can provide numerous services supporting successful process automation, including the following:
- Developing Process Flow Diagrams (PFDs)
- Developing Piping and Instrumentation Drawings (P&IDs)
- Creating Operational and Functional Process Descriptions
- Design and deployment of Distributed Control Systems (DCSs)
- Migration of legacy control systems to contemporary platforms
- Deploying the ISA S-88 methodology for Batch
- Utilizing Advanced Process Control (APC) and Model Predictive Control (MPC) where applicable
- Utilizing industry-standard Process (Control) Libraries for consistency and efficiency
- Designing and deploying Automation Solutions complementary to meeting Regulatory Compliance
Benefits of Industrial Automation and Control
When you work with us and choose our process automation solutions, your organization enjoys the following benefits:
- Better decision-making: We keep your business needs and goals in mind when developing automation solutions, allowing you to make better decisions about your company’s progress and future.
- Increased efficiency: Automation helps your entire team work faster, so efficiency and productivity see an overall boost.
- More competitiveness: As more companies embrace automation, you must do the same to remain competitive.
- Increased security: Your company needs to share information across multiple operations, and you need to know that the data is secure and protected. Our automation solutions help you connect securely so you can send and receive real-time information without fear of it being intercepted by unauthorized parties.
Our Process Automation Solutions and Consulting Services
Malisko’s manufacturing automation solutions improve how information is shared to increase your business’s productivity. We securely connect your organization using an open-systems approach and with the goal of providing a solution that’s efficient, effective and precise.
Malisko can provide numerous services supporting successful process automation, including the following:
- Developing Process Flow Diagrams (PFDs)
- Developing Piping and Instrumentation Drawings (P&IDs)
- Creating Operational and Functional Process Descriptions
- Design and deployment of Distributed Control Systems (DCSs)
- Migration of legacy control systems to contemporary platforms
- Deploying the ISA S-88 methodology for Batch
- Utilizing Advanced Process Control (APC) and Model Predictive Control (MPC) where applicable
- Utilizing industry-standard Process (Control) Libraries for consistency and efficiency
- Designing and deploying Automation Solutions complementary to meeting Regulatory Compliance
Benefits of Industrial Automation and Control
When you work with us and choose our process automation solutions, your organization enjoys the following benefits:
- Better decision-making: We keep your business needs and goals in mind when developing automation solutions, allowing you to make better decisions about your company’s progress and future.
- Increased efficiency: Automation helps your entire team work faster, so efficiency and productivity see an overall boost.
- More competitiveness: As more companies embrace automation, you must do the same to remain competitive.
- Increased security: Your company needs to share information across multiple operations, and you need to know that the data is secure and protected. Our automation solutions help you connect securely so you can send and receive real-time information without fear of it being intercepted by unauthorized parties.
Malisko's DCS Migration Services
Malisko offers tailored DCS migration services to ensure your plant receives an upgrade that is most suitable for its operations. Our DCS migration strategy includes:
Risk assessment
Identifying and evaluating potential risks associated with the migration to ensure minimal disruption.
Phased migration planning
Developing a step-by-step plan to transition systems in manageable phases, reducing downtime and operational impact.
System migration requirement assessment
Analyzing current systems and identifying requirements for the new DCS to meet operational needs.
Seamless integration and replacement processes
Ensuring smooth integration of the new DCS with existing systems and processes.
Customized migration strategies
Tailoring migration plans to fit the specific needs and goals of your plant.
Stakeholder communication and training
Keeping all relevant parties informed and providing training to ensure smooth adoption of the new system.
Data integrity and migration
Ensuring all historical and real-time data is accurately transferred to the new DCS.
Post-migration support and maintenance
Offering ongoing support and maintenance services to address any issues and ensure optimal performance.
Compliance and regulatory alignment
Ensuring the new DCS meets all relevant industry standards and regulatory requirements.
Cost-benefit analysis
Providing a detailed analysis of the costs and benefits associated with the migration to support decision-making.
Disaster recovery planning
Establishing robust disaster recovery protocols to safeguard against data loss and ensure business continuity during the migration.
System testing and validation
Conduct thorough testing and validation to ensure the new system operates correctly and efficiently before going live.
Performance optimization
Fine-tuning the new DCS for optimal performance and efficiency post-migration.
Documentation and reporting
Providing comprehensive documentation and regular progress reports throughout the migration process.
Trust our team to provide a DCS migration plan based on the latest technology and information.
Contact Malisko for Process Automation Solutions Today
We want to be more than just an industrial automation consultant. When you partner with us, you’ll have a full-fledged team member ready to support you throughout the automation process. Contact us today to learn more.
Why Hire a Systems Integrator?
Can’t decide between a systems integrator and a general contractor for plant automation? Learn how systems integrators save you money, add value and ensure quality. Download our White Paper to learn more.
Corporate Office
500 N Broadway
Suite 1600
St. Louis, MO 63102
314.621.2921
Western Regional Office
4600 S Ulster Street
Suite 1020
Denver, CO 80237
Northern Regional Office
3610 Oakwood Hills Parkway
Suite 2
Eau Claire, WI 54701
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