Industrial IT

Home 5 Industrial IT
Plant Floor Control

Industrial Automation and Control Systems (IACS) networks have different demands from enterprise networks. When building these systems, manufacturers need specialized services that recognize these unique demands. Malisko is an expert in implementing IT solutions for the manufacturing industry, so operations like yours can increase efficiency, reduce cost and leverage data insights.

IT Solutions for Manufacturing

Malisko is an experienced provider specializing in designing and deploying industrial IT platforms. Our team offers an extensive range of capabilities to tailor technology solutions to your goals. When developing an industrial IT platform for your operation, we ensure it aligns with all industry standards and allows various disparate systems to connect and share data. With the right solutions in place, your operation can see a notable increase in operational efficiency. 

Our skill set is wide-reaching. Some of our manufacturing IT services and areas of expertise include:

  • Industrial firewalls
  • Micro data centers
  • Server virtualization
  • Thin client deployment
  • Industrial zone systems
  • Horizontal and vertical pathway specifications
  • Industrial Demilitarized Zone (IDMZ)
  • Cisco validated design integration
  • Rockwell Automation PlantPAx system design
  • Stratus Technologies fault-tolerant infrastructure design
  • Server virtualization
  • Virtual machine backup solutions
  • Thin Client deployment
  • Shared storage integration
  • Industrial distribution frames
  • Industrial network design, deployment and performance assessment
  • Physical network infrastructure specifications based on Converged Plantwide Ethernet (CPwE)

Advantages of Industrial Technology Services

Technology and automation solutions for manufacturing can offer various benefits to operations.

Operational Efficiency

Industrial IT enables data collection across industrial machinery, assets and processes. Access to this data and real-time monitoring allow your team to analyze performance, identify the cause of bottlenecks and find gaps in processes that you may not have found otherwise. Use data analytics to make improvements that vastly increase efficiency on your manufacturing lines.

This data can also show you when initiatives to improve performance are effective. Reference data points and view changes over time to understand which decisions have the most impact.

Data-Driven Insights

While your operational data can reveal weak points in your processing, this data is also valuable across different departments. Use performance data for greater oversight of your supply chain to make more informed decisions about vendors and shipping. Access purchasing data to understand client preferences and capture market trends throughout the year. Ultimately, these data-driven insights allow more informed decision-making and more effective resource allocation.

Improved Safety

Industrial IT allows you to monitor performance and the potential safety risks that come with your manufacturing processes. A proactive understanding of these risks lets you act accordingly and protect your team. For example, industrial IT systems can help identify hazard points on your factory floor, informing your safety procedures and training for employees.

Performance data can also help you identify safety risks for specific machines or employees. If you find repeat accidents on certain equipment, you can improve training procedures and ensure all employees understand best practices. 

Remote Monitoring and Control

Leverage industrial IT to monitor and control equipment remotely. This ability makes operations more flexible and safer. Manage equipment remotely when human intervention poses a high safety risk. Remote control capabilities can also be valuable in facilities with limited space. Focus human operation on the machines that need it most, and use remote monitoring where it’s most valuable.

Cost Savings

Industrial IT drives cost savings in multiple areas. Data analytics support more informed decision-making. Data-backed decisions often improve resource allocation and help you find ways to save on materials sourcing, processes and more. Predictive maintenance helps you save on costly repairs that occur without a steady maintenance schedule.

Increased safety in your facility can also help you save on unexpected downtime and injuries related to unsafe practices. Increasing efficiency can also lead to pushing out products faster and improving revenue. While cutting costs in some areas, you can boost revenue in others.

Leverage Manufacturing Technology Solutions With Malisko

The benefits of industrial automation solutions are clear, but implementation is critical. Intensive planning, cybersecurity and a defined operational strategy are essential for experiencing these benefits. Data must also be used strategically to ensure the interoperability of machines.

Malisko makes it possible to introduce technology and automation solutions into your manufacturing line. We offer a structured process for understanding your manufacturing goals and implementing a successful IT system. Collaborate with our team to create your industrial IT strategy and drive results following our implementation process.

With nearly three decades of experience, we deliver measurable ROI to clients that take their operations further. See what we can do for you — contact us today.

Industrial Automation and Control Systems (IACS) networks have different demands from enterprise networks. When building these systems, manufacturers need specialized services that recognize these unique demands. Malisko is an expert in implementing IT solutions for the manufacturing industry, so operations like yours can increase efficiency, reduce cost and leverage data insights.

 

IT Solutions for Manufacturing

Malisko is an experienced provider specializing in designing and deploying industrial IT platforms. Our team offers an extensive range of capabilities to tailor technology solutions to your goals. When developing an industrial IT platform for your operation, we ensure it aligns with all industry standards and allows various disparate systems to connect and share data. With the right solutions in place, your operation can see a notable increase in operational efficiency. 

Our skill set is wide-reaching. Some of our manufacturing IT services and areas of expertise include:

  • Industrial firewalls
  • Micro data centers
  • Server virtualization
  • Thin client deployment
  • Industrial zone systems
  • Horizontal and vertical pathway specifications
  • Industrial Demilitarized Zone (IDMZ)
  • Cisco validated design integration
  • Rockwell Automation PlantPAx system design
  • Stratus Technologies fault-tolerant infrastructure design
  • Server virtualization
  • Virtual machine backup solutions
  • Thin Client deployment
  • Shared storage integration
  • Industrial distribution frames
  • Industrial network design, deployment and performance assessment
  • Physical network infrastructure specifications based on Converged Plantwide Ethernet (CPwE)

Advantages of Industrial Technology Services

Technology and automation solutions for manufacturing can offer various benefits to operations.

Operational Efficiency

Industrial IT enables data collection across industrial machinery, assets and processes. Access to this data and real-time monitoring allow your team to analyze performance, identify the cause of bottlenecks and find gaps in processes that you may not have found otherwise. Use data analytics to make improvements that vastly increase efficiency on your manufacturing lines.

This data can also show you when initiatives to improve performance are effective. Reference data points and view changes over time to understand which decisions have the most impact.

Data-Driven Insights

While your operational data can reveal weak points in your processing, this data is also valuable across different departments. Use performance data for greater oversight of your supply chain to make more informed decisions about vendors and shipping. Access purchasing data to understand client preferences and capture market trends throughout the year. Ultimately, these data-driven insights allow more informed decision-making and more effective resource allocation.

Improved Safety

Industrial IT allows you to monitor performance and the potential safety risks that come with your manufacturing processes. A proactive understanding of these risks lets you act accordingly and protect your team. For example, industrial IT systems can help identify hazard points on your factory floor, informing your safety procedures and training for employees.

Performance data can also help you identify safety risks for specific machines or employees. If you find repeat accidents on certain equipment, you can improve training procedures and ensure all employees understand best practices.

Remote Monitoring and Control

Leverage industrial IT to monitor and control equipment remotely. This ability makes operations more flexible and safer. Manage equipment remotely when human intervention poses a high safety risk. Remote control capabilities can also be valuable in facilities with limited space. Focus human operation on the machines that need it most, and use remote monitoring where it’s most valuable.

Cost Savings

Industrial IT drives cost savings in multiple areas. Data analytics support more informed decision-making. Data-backed decisions often improve resource allocation and help you find ways to save on materials sourcing, processes and more. Predictive maintenance helps you save on costly repairs that occur without a steady maintenance schedule.

Increased safety in your facility can also help you save on unexpected downtime and injuries related to unsafe practices. Increasing efficiency can also lead to pushing out products faster and improving revenue. While cutting costs in some areas, you can boost revenue in others.

Leverage Manufacturing Technology Solutions With Malisko

The benefits of industrial automation solutions are clear, but implementation is critical. Intensive planning, cybersecurity and a defined operational strategy are essential for experiencing these benefits. Data must also be used strategically to ensure the interoperability of machines.

Malisko makes it possible to introduce technology and automation solutions into your manufacturing line. We offer a structured process for understanding your manufacturing goals and implementing a successful IT system. Collaborate with our team to create your industrial IT strategy and drive results following our implementation process.

With nearly three decades of experience, we deliver measurable ROI to clients that take their operations further. See what we can do for you — contact us today.

Specifying Motor Control for Industrial Control Systems

Learn how to specify motor control for industrial systems to ensure efficient, reliable, and safe operations. This blog covers key motor control solutions, including Variable Frequency Drives (VFDs), across-the-line starters, and smart Ethernet-connected combos. Discover the differences between Motor Control Panels (MCP) and Motor Control Centers (MCC), and understand the factors to consider when making informed decisions for your process industries.

Cisco Cyber Vision

Cisco Cyber Vision is an essential security tool for manufacturers and organizations that need to secure their industrial assets. Contact us to learn more.

Designing and Deploying Industrial Wi-Fi: Overcoming Unique Challenges for Seamless Connectivity

Explore the unique challenges of designing and deploying industrial Wi-Fi. Learn key considerations, from site surveys and choosing the right frequency band to navigating physical obstacles and maintaining consistent AP height, ensuring seamless connectivity and enhanced productivity in industrial environments.

Understanding APIs and SDKs in Industrial Data Operations

Learn how APIs and SDKs revolutionize industrial data operations by enabling seamless communication, automation, and integration across various systems, enhancing efficiency and decision-making. Discover the contrast between traditional software development and industrial programming environments like ladder logic and function block programming.

Malisko's DCS Migration Services

Malisko offers tailored DCS migration services to ensure your plant receives an upgrade that is most suitable for its operations. Our DCS migration strategy includes:

Risk assessment

 Identifying and evaluating potential risks associated with the migration to ensure minimal disruption.

Phased migration planning

Developing a step-by-step plan to transition systems in manageable phases, reducing downtime and operational impact.

System migration requirement assessment

Analyzing current systems and identifying requirements for the new DCS to meet operational needs.

Seamless integration and replacement processes

Ensuring smooth integration of the new DCS with existing systems and processes.

Customized migration strategies

Tailoring migration plans to fit the specific needs and goals of your plant.

Stakeholder communication and training

Keeping all relevant parties informed and providing training to ensure smooth adoption of the new system.

Data integrity and migration

Ensuring all historical and real-time data is accurately transferred to the new DCS.

Post-migration support and maintenance

Offering ongoing support and maintenance services to address any issues and ensure optimal performance.

Compliance and regulatory alignment

Ensuring the new DCS meets all relevant industry standards and regulatory requirements.

Cost-benefit analysis

Providing a detailed analysis of the costs and benefits associated with the migration to support decision-making.

Disaster recovery planning

Establishing robust disaster recovery protocols to safeguard against data loss and ensure business continuity during the migration.

System testing and validation

Conduct thorough testing and validation to ensure the new system operates correctly and efficiently before going live.

Performance optimization

Fine-tuning the new DCS for optimal performance and efficiency post-migration.

Documentation and reporting

Providing comprehensive documentation and regular progress reports throughout the migration process.

Trust our team to provide a DCS migration plan based on the latest technology and information.

Contact our Industrial IT Experts Today

Malisko offers a wide range of Industrial IT solutions catered to your facility’s specific needs. Contact our experts today for all of your Industrial IT needs. 

Why Hire a Systems Integrator?

Can’t decide between a systems integrator and a general contractor for plant automation? Learn how systems integrators save you money, add value and ensure quality. Download our White Paper to learn more.

Corporate Office

500 N Broadway
Suite 1600
St. Louis, MO 63102
314.621.2921

Western Regional Office

4600 S Ulster Street
Suite 1020
Denver, CO 80237

Northern Regional Office

3610 Oakwood Hills Parkway
Suite 2
Eau Claire, WI 54701

Malisko Engineering, Inc. © Copyright 2024. All rights reserved
View our Privacy Policy.