Manufacturing Intelligence
Manufacturing Intelligence
Malisko can provide services supporting effective manufacturing intelligence; including and not limited to:
- Continuous historical data collection of process, line, and machine performance
- Recording of process and production event-based data
- Creating Relational Databases for plant floor data
- Creating:
- Bulk Ingredient Receiving Reports
- Batch Reports
- Product Reports
- Alarm Reports
- Cleaning Reports (CIP and SIP)
- Plant Metrics (OEE) and KPI Tracking
- Process and production information:
- Real-time dashboards
- Web-based
Malisko routinely supplies both integration services along with the required hardware, software and equipment listed above to deliver an effective and cost-efficient automated plant floor control system.
Plant floor data can be cumbersome to dissect, analyze and interpret. We can help turn your data into actionable information — customized reports, plant status dashboards, real-time alerts. Getting KPI data to the right people in your organization is paramount to managing your bottom line. We can help you become proactive and take action now.Contemporary control systems contain a wealth of data. Capturing that data and converting that data into actionable information provides management tools capable of helping drive operational improvements in manufacturing. Malisko has repeatedly helped Clients with automatically gathering data, correlating the data and producing real-time and historical information. The end results become analysis tools used by management, production, engineering, quality and maintenance to make effective decisions driving manufacturing improvements.
Malisko can provide services supporting effective manufacturing intelligence; including and not limited to:
- Continuous historical data collection of process, line, and machine performance
- Recording of process and production event-based data
- Creating Relational Databases for plant floor data
- Creating:
- Bulk Ingredient Receiving Reports
- Batch Reports
- Product Reports
- Alarm Reports
- Cleaning Reports (CIP and SIP)
- Plant Metrics (OEE) and KPI Tracking
- Process and production information:
- Real-time dashboards
- Web-based
Malisko routinely supplies both integration services along with the required hardware, software and equipment listed above to deliver an effective and cost-efficient automated plant floor control system.
Malisko's DCS Migration Services
Malisko offers tailored DCS migration services to ensure your plant receives an upgrade that is most suitable for its operations. Our DCS migration strategy includes:
Risk assessment
Identifying and evaluating potential risks associated with the migration to ensure minimal disruption.
Phased migration planning
Developing a step-by-step plan to transition systems in manageable phases, reducing downtime and operational impact.
System migration requirement assessment
Analyzing current systems and identifying requirements for the new DCS to meet operational needs.
Seamless integration and replacement processes
Ensuring smooth integration of the new DCS with existing systems and processes.
Customized migration strategies
Tailoring migration plans to fit the specific needs and goals of your plant.
Stakeholder communication and training
Keeping all relevant parties informed and providing training to ensure smooth adoption of the new system.
Data integrity and migration
Ensuring all historical and real-time data is accurately transferred to the new DCS.
Post-migration support and maintenance
Offering ongoing support and maintenance services to address any issues and ensure optimal performance.
Compliance and regulatory alignment
Ensuring the new DCS meets all relevant industry standards and regulatory requirements.
Cost-benefit analysis
Providing a detailed analysis of the costs and benefits associated with the migration to support decision-making.
Disaster recovery planning
Establishing robust disaster recovery protocols to safeguard against data loss and ensure business continuity during the migration.
System testing and validation
Conduct thorough testing and validation to ensure the new system operates correctly and efficiently before going live.
Performance optimization
Fine-tuning the new DCS for optimal performance and efficiency post-migration.
Documentation and reporting
Providing comprehensive documentation and regular progress reports throughout the migration process.
Trust our team to provide a DCS migration plan based on the latest technology and information.
Contact Our Manufacturing Intelligence Experts Today
Why Hire a Systems Integrator?
Can’t decide between a systems integrator and a general contractor for plant automation? Learn how systems integrators save you money, add value and ensure quality. Download our White Paper to learn more.
Corporate Office
500 N Broadway
Suite 1600
St. Louis, MO 63102
314.621.2921
Western Regional Office
4600 S Ulster Street
Suite 1020
Denver, CO 80237
Northern Regional Office
3610 Oakwood Hills Parkway
Suite 2
Eau Claire, WI 54701
Connect
Questions?
Malisko Engineering, Inc. © Copyright 2024. All rights reserved
View our Privacy Policy.