Power Quality & Energy Management
Power Quality & Energy Management

Malisko provides services and equipment for effective electrical power quality and energy (WAGES) monitoring and reporting; including and not limited to:
- Power Monitors for quality, harmonics, waveforms, and flicker by voltage fluctuations, sub-cycle transients, and harmonics
- Dynamic electrical power sag correction and notification
- Power conditioning to improve true power factor, reduce harmonic distortion, reduce voltage notching
- Flow, pressure, temperature meters for water, air, gas, and steam
- Web-enabled tools to capture, analyze, store, correlate, manage, and share WAGES to energy data to:
- Quantify then optimize WAGES energy consumption
- Display current and historical power quality and WAGES consumption
- Manage power quality
- Correlate WAGES energy usage
- Determine cost to production centers
- Negotiate energy rates
Malisko Engineering helps Clients with the data and information it needs to make intelligent decisions that drive manufacturing efficiency and lowers operating costs.
Energy costs impact your company’s bottom-line and managing your energy as a strategic resource requires active energy management. Malisko can help you know how much electricity you’re using, what your major loads are, and which ones contribute to demand charges. We can also help measure the power quality in your plants and correct problems that shorten equipment life and drive down company profits.
No one pays much attention to the quality or the consumption of power when energy prices are relatively low. No one can directly touch it or feel it; yet power quality and the amount of consumption can have an impressionable impact on a manufacturing facility’s cost of operating. Electrical power quality can directly affect motor life. Opportunities to reduce energy consumption, hence lowering expenses, most likely exist in various areas of the manufacturing plant; especially when energy is defined as WAGES; Water, Air, Gas, Electricity, Steam. But many times plant managers don’t know where these opportunities exist in their plants to both extend equipment life and reduce the cost of energy consumption because little or no on-line, continuous monitoring exists in their facility. Malisko can help deploy systems specifically designed to monitor power quality and energy consumption; systems that assist with identifying the root cause of issues, point of use, surges and thus help point management in the direction of improvements. Load profiling, cost allocation, billing and sub-billing and demand management can directly benefit from PQ&EM.
Malisko provides services and equipment for effective electrical power quality and energy (WAGES) monitoring and reporting; including and not limited to:
- Power Monitors for quality, harmonics, waveforms, and flicker by voltage fluctuations, sub-cycle transients, and harmonics
- Dynamic electrical power sag correction and notification
- Power conditioning to improve true power factor, reduce harmonic distortion, reduce voltage notching
- Flow, pressure, temperature meters for water, air, gas, and steam
- Web-enabled tools to capture, analyze, store, correlate, manage, and share WAGES to energy data to:
- Quantify then optimize WAGES energy consumption
- Display current and historical power quality and WAGES consumption
- Manage power quality
- Correlate WAGES energy usage
- Determine cost to production centers
- Negotiate energy rates
Malisko Engineering helps Clients with the data and information it needs to make intelligent decisions that drive manufacturing efficiency and lowers operating costs.
Our Approach
No two plants are the same. No two production processes are either. We deliver an automated production process that works for you. And it will work as perfectly as physically possible. Whether you’ve already implemented some automation, just finished an OEE review, or are starting from the beginning, we’ll provide the service you need. We can provide a business justification for process automation, design your automated system, or implement a system that’s already been designed. We can do it all and jump in at any point during the process.
Our approach to process engineering and automation has delivered results for over 20 years. It has allowed us to provide our clients with consistent, efficient production, and measurable ROI. How do we do it?
Site Assessment
Our site assessment follows a tried and true process and is the first step in implementing an automation solution. During each site assessment, we will :
- Identify Existing Automation Controls
- Identify Potential Cost-Saving Solutions
- Identify Opportunities
- Business Justification
- Presenting Automation Solutions
Click the links above to learn more about each one.
Front-End Engineering Design (FEED)
Our Front End Engineering Design (FEED) sets the foundation for a successful project accomplished on time, on budget and in a way that fits your in-house team.
If the needs of your business, plant, and production line change over time, our systems come ready to change along with them. And if you need, we’ll even tweak the system design to fit the skill sets of your support team. We believe the best systems change for you. It shouldn’t be the other way around.
Once the FEED is completed, you will receive:
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Detailed Engineering and Design
Malisko both designs your automation system and implements it. Our detailed engineering and design service picks up right after our FEED services leave off, and our system integration execution pick up right after our detailed engineering and design. We can handle the complete package: specification, design, procurement, development, on-site execution, troubleshooting and support of the control, network, security and MES layers.
During this phase we can provide you with:
- Drawing Packages
- Documentation
- Hardware & Software Specification
- Industrial IT Infrastructure Design
Click the links above to learn more about each one.
Project Execution
We design your system on a foundation of understanding so that we can rapidly implement it with absolute precision. We program each function in your system and set up an intuitive Human Machine Interface (HMI) and reporting that allows your team to adopt your system efficiently. We outfit your system with the reporting you need to stay on top of your production. Prior to installation, we run your system through several rounds of intensive testing in a simulated environment to make sure it works. Once we have programmed your machines, set up your HMI, created a useful reporting program and tested the functionality and performance of your system, it is time to install your system in your facility. When on-site system installation is complete our Team again extensively tests the operation, performance and functionality of the new system holistically from the field devices through to reporting.
During this phase we can provide you with:
- Programming & Logic Development
- Human Machine Interface (HMI) Development
- Reporting
- System Integration Testing & Simulation
- On-Site Process Commissioning
Click the links above to learn more about each one.
Validation
During this phase we can provide you with:
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Post Project Support
During this phase we can provide you with:
Click the links above to learn more about each one.
Why Hire a Systems Integrator?
Can’t decide between a systems integrator and a general contractor for plant automation? Learn how systems integrators save you money, add value and ensure quality. Download our White Paper to learn more.
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