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Over the years, we’ve built a strong reputation for delivering high-quality, tailored solutions for production and manufacturing facilities — large, small, local, national, and international. And we’ve maintained strong relationships with our clients with more than 90 percent of our business is repeated. When you work with us, you’re not just investing in process automation. You’re investing in a business partnership with a group of dedicated, multi-disciplined efﬁciency professionals. If you need us to work with you ten days, ten months or ten years after your system is installed, we’ll be there.

Applications

Real-time Downtime, Performance and Efficiency Tracking and Reporting
OEE [Overall Equipment Effectiveness
Dashboarding of Key Performance Indicators for Operators, Maintenance, Engineering and Management
Robust and Secure Plant-wide Networks; Copper, Fiber, WiFi
HVAC Controls and Monitoring for Data Centers
Environmental Monitoring Systems
Monitoring and Reporting of Point-of-Use Electrical Power, Water and Gases

Contact our Automation Experts

Ethical Design, Development and Testing: Integration with Integrity

by Malisko | July 9, 2024 | Customer Service, Quality | 0 Comments

Explore the essential role of ethics and integrity in the project lifecycle, from design to delivery. Learn how concepts like radical transparency, asking “dumb questions,” and idea meritocracy can enhance project outcomes. This article provides a checklist to ensure ethical practices, fostering accountability, transparency, and collaboration for successful integrations.

Unpacking ISA-101: Beyond the Misunderstood Grayscale – A Closer Look at HMI Levels and Their Importance

by Malisko | May 7, 2024 | HMI, Plant Floor Control, Process Automation, Process Automation Solutions | 0 Comments

Explore the crucial hierarchy of HMI levels and their impact on operator efficiency and safety. Delve into the layers of process overview to detailed control, and understand why this organization is vital for enhanced situational awareness. Discover how embracing ISA-101 transforms HMI design, empowering industries to optimize operations and decision-making.

Revolutionizing Smart Manufacturing: The Intricacies of Industrial ETL

by Malisko | March 28, 2024 | Manufacturing Intelligence, Reporting, Smart Manufacturing | 0 Comments

Diving into the world of Industry 4.0, the role of ETL (Extract, Transform, Load) takes on new complexities. Unlike traditional IT environments, operational data in manufacturing isn’t neatly stored in databases but streams in real-time from a myriad of devices like PLCs, SCADA systems, and smart instrumentation.

Elevating Plant Floor Data: The Power of MQTT Brokers

by Malisko | March 20, 2024 | Manufacturing Intelligence, Reporting, Smart Manufacturing | 0 Comments

Orchestrating data communication strategies is increasingly becomeing part of a systems integrator’s scope. A MQTT broker, for instance, can be placed upstream of the on-prem data servers talking to PLCs and serves as a critical component in data unification across the enterprise.

Malisko's DCS Migration Services

Malisko offers tailored DCS migration services to ensure your plant receives an upgrade that is most suitable for its operations. Our DCS migration strategy includes:

Risk assessment

Identifying and evaluating potential risks associated with the migration to ensure minimal disruption.

Phased migration planning

Developing a step-by-step plan to transition systems in manageable phases, reducing downtime and operational impact.

System migration requirement assessment

Analyzing current systems and identifying requirements for the new DCS to meet operational needs.

Seamless integration and replacement processes

Ensuring smooth integration of the new DCS with existing systems and processes.

Customized migration strategies

Tailoring migration plans to fit the specific needs and goals of your plant.

Stakeholder communication and training

Keeping all relevant parties informed and providing training to ensure smooth adoption of the new system.

Data integrity and migration

Ensuring all historical and real-time data is accurately transferred to the new DCS.

Post-migration support and maintenance

Offering ongoing support and maintenance services to address any issues and ensure optimal performance.

Compliance and regulatory alignment

Ensuring the new DCS meets all relevant industry standards and regulatory requirements.

Cost-benefit analysis

Providing a detailed analysis of the costs and benefits associated with the migration to support decision-making.

Disaster recovery planning

Establishing robust disaster recovery protocols to safeguard against data loss and ensure business continuity during the migration.

System testing and validation

Conduct thorough testing and validation to ensure the new system operates correctly and efficiently before going live.

Performance optimization

Fine-tuning the new DCS for optimal performance and efficiency post-migration.

Documentation and reporting

Providing comprehensive documentation and regular progress reports throughout the migration process.

Trust our team to provide a DCS migration plan based on the latest technology and information.

Enlist Malisko for All of Your Automation Needs

Malisko has provided high-quality automation solutions for decades. Contact our specialists online today.

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Why Hire a Systems Integrator?

Can’t decide between a systems integrator and a general contractor for plant automation? Learn how systems integrators save you money, add value and ensure quality. Download our White Paper to learn more.

Corporate Office

500 N Broadway
Suite 1600
St. Louis, MO 63102
314.621.2921

Western Regional Office

4600 S Ulster Street
Suite 1020
Denver, CO 80237

Northern Regional Office

3610 Oakwood Hills Parkway
Suite 2
Eau Claire, WI 54701

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Questions?

info@malisko.com