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Over the years, we’ve built a strong reputation for delivering high-quality, tailored solutions for production and manufacturing facilities — large, small, local, national, and international. And we’ve maintained strong relationships with our clients with more than 90 percent of our business is repeated. When you work with us, you’re not just investing in process automation. You’re investing in a business partnership with a group of dedicated, multi-disciplined efficiency professionals. If you need us to work with you ten days, ten months or ten years after your system is installed, we’ll be there.

Applications

  • Real-time Downtime, Performance and Efficiency Tracking and Reporting
  • OEE [Overall Equipment Effectiveness
  • Dashboarding of Key Performance Indicators for Operators, Maintenance, Engineering and Management
  • Robust and Secure Plant-wide Networks; Copper, Fiber, WiFi
  • HVAC Controls and Monitoring for Data Centers
  • Environmental Monitoring Systems
  • Monitoring and Reporting of Point-of-Use Electrical Power, Water and Gases

Case Study: Digital Transformation of “Alpha” Companies Manufacturing Network

Discover how Malisko helped “Alpha” Company modernize its manufacturing network with a secure, scalable IT/OT integration strategy. This digital transformation enhanced reliability, enabled real-time data insights, and positioned the company for future automation growth.

Empowering Plant Floor Operators with LLMs Using Unified Namespace and On-Prem AI

It’s not about deploying new technology for technology’s sake, it’s about getting advanced tools into the hands of the people to create smarter operations and transform manufacturing from the ground up.

Exploring OPC: Bridging Industrial Automation and IoT

Explore the intersection of Industrial Automation and IoT with our comprehensive guide to Open Platform Communications (OPC). From tracing its evolution to understanding OPC-DA vs. OPC-UA, discover how these standards bridge legacy systems and modern IoT deployments. Dive into the role of control systems engineers and a case study with Kepware KEPServerEX. Unlock the potential of OPC for secure, efficient data exchange in today’s industrial landscape.

Revolutionizing Smart Manufacturing: The Intricacies of Industrial ETL

Diving into the world of Industry 4.0, the role of ETL (Extract, Transform, Load) takes on new complexities. Unlike traditional IT environments, operational data in manufacturing isn’t neatly stored in databases but streams in real-time from a myriad of devices like PLCs, SCADA systems, and smart instrumentation.

Frequently Asked Questions About Smart Manufacturing

Still have questions about smart manufacturing? We can answer them.

What Is Smart Manufacturing?

Smart manufacturing applies the Industrial Internet of Things (IIoT) to the production process. It aims to identify areas where a plant would be best served by automation and uses data to improve performance. Collecting this data typically requires integrating sensors into manufacturing equipment. 

The sensors collect information on the machine's performance and operational status, allowing plants to identify potential problems, discover slowdowns or process issues, and take note of incidents that signify pending equipment failures before they occur. It's also possible to run simulations based on the collected data to discover potential process improvements. 

What Technologies Are Part of Smart Manufacturing?

Smart manufacturing requires a range of different technologies working together. Generally, the resources involved all have some features in common, including digital information, adaptability and flexibility. Plants that embrace smart manufacturing often feature a high level of automation and networked equipment.

Smart manufacturing relies most heavily on IIoT, but it also frequently incorporates technologies such as artificial intelligence, predictive analytics, drones or driverless vehicles, and digital twinning.

How Can I Get Started With Smart Manufacturing?

The easiest way to start with smart manufacturing is to partner with a company that offers a full suite of automation and IoT services, such as Malisko.

Enlist Malisko for All of Your Automation Needs

Malisko has provided high-quality automation solutions for decades. Contact our specialists online today.

Why Hire a Systems Integrator?

Can’t decide between a systems integrator and a general contractor for plant automation? Learn how systems integrators save you money, add value and ensure quality. Download our White Paper to learn more.

Corporate Office

500 N Broadway
Suite 1600
St. Louis, MO 63102
314.621.2921

Western Regional Office

4600 S Ulster Street
Suite 1020
Denver, CO 80237

Northern Regional Office

3610 Oakwood Hills Parkway
Suite 2
Eau Claire, WI 54701

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