Manufacture Smart

Manufacture Smart

Home 5 Manufacture Smart – Plant Floor Control & Process Automation

Plant Floor Control & Process Automation

Malisko’s expertise in plant floor control and specialty in process automation (continuous and batch) enables companies to unlock the full potential of their manufacturing operations. With the ability to support multiple automation platforms, we tailor integrated solutions to meet your needs and optimize your manufacturing processes, reduce downtime, and improve your bottom line.

Industrial Process Automation and Plant Floor Control are at the core of advanced manufacturing initiatives, and we empower companies to Manufacture Smart by helping design and build this critical foundation.

To understand how Malisko Makes Meaningful Connections Across the Enterprise, see how our unique offerings overlay onto the Purdue Model depicted below. Malisko spans these 5 distinct layers delivering value to personas at every level.

Plant Floor Control

Industrial Control System (ICS)

  • PLC (Programmable Logic Controller), PAC (Programmable Automation Controller)
  • Local, Distributed I/O
  • Control, MCC, VFD, Power Distribution Panel Design/Build
  • Power Monitoring
  • ICS Network/Security
  • Process Electrical & Instrumentation

Visualization

  • Machine-Level HMI
  • Distributed Server-based HMI
  • Terminal Services & Thin Clients
  • Alarms & Events

Data

  • Time-Series Historian
  • Relational, Event-based Database
  • Reporting, Dashboarding

Process Automation

Documentation

  • Process Narrative, Sequence of Operations, Functional/Process Description, Detailed Design Spec, Software Design Spec, Hardware Design Spec
  • P&IDs – Piping and Instrumentation Diagrams
  • PFD – Process Flow Diagram
  • Loop Diagrams
  • Validation: IQ, OQ, PQ

PID Control

  • Flow
  • Level
  • Temperature
  • Pressure
  • Analytical

Rockwell Automation PlantPAx Modern DCS (Distributed Control System)

Rockwell Automation Library of Process Objects

ISA-88 Batch Control, ISA-95 Enterprise-Control System Integration

Corporate Office

500 N Broadway
Suite 1600
St. Louis, MO 63102
314.621.2921

Western Regional Office

4600 S Ulster Street
Suite 1020
Denver, CO 80237

Northern Regional Office

3610 Oakwood Hills Parkway
Suite 2
Eau Claire, WI 54701

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