Plant Floor Control Solutions

An effective and efficient manufacturing facility relies on accurate, automated control of all processes and equipment. A shop’s floor contains many components requiring careful analysis, configuration and deployment for successful production, from analog transmitters and proximity switches to motor control centers and power supplies. To ensure the highest levels of productivity and product quality, plants must implement a modern shop floor control system that communicates with all these components across each manufacturing line.

Shop Floor Control Tools to Modernize Your Facility

The team at Malisko understands that all plant manufacturing components must work together seamlessly to achieve these goals. We’ll work with you to learn about your existing processes and develop a strategy tailored to your operation’s unique goals and objectives.

Our vast experience in developing shop floor control solutions enables us to offer services for the most critical elements of your operation, including:

• Electrical power distribution with monitoring, including main and sub switchgear.
• Electrical and control panel design, including lighting and utility.
• Instrumentation specifications.
• Controllers, such as programmable logic controllers (PLCs) and distributed control systems (DCSs), for processes, utilities and building services.
• Motor control centers (MCCs) and variable frequency drives (VFDs).
• Inline analytical equipment.
• Machine controllers.
• Human-machine interfaces (HMIs), including standalone and distributed.
• Communication networks for controllers, I/O and special-purpose devices.
• Wiring and cabling, including secure remote telemetry (wireless).
• Process and operational data collection, storage and reporting.
• Web-based SCADA (Supervisory Control and Data Acquisition).
• Secure remote system monitoring for troubleshooting and technical support.

As part of our shop floor control offerings, Malisko offers integration services for hardware, software and other equipment to deliver an efficient and cost-effective solution.

Benefits of Shop Floor Control Software

An effective production and shop floor control software solution is one of the most critical aspects of improving your shop’s efficiency. This software lets you connect all your automated equipment and components from your plant’s operations to streamline production and enable successful manufacturing. Implementing high-quality software allows you to control all your most critical manufacturing elements in real-time.

Integrating a software solution tailored to your company’s unique operation enables you to enjoy benefits like:

• Reducing manufacturing costs.
• Improving product quality.
• Ensuring production consistency and minimizing errors.
• Integrating with existing production software.

An effective and efficient manufacturing facility relies on accurate, automated control of all processes and equipment. A shop’s floor contains many components requiring careful analysis, configuration and deployment for successful production, from analog transmitters and proximity switches to motor control centers and power supplies. To ensure the highest levels of productivity and product quality, plants must implement a modern shop floor control system that communicates with all these components across each manufacturing line.

Shop Floor Control Tools to Modernize Your Facility

The team at Malisko understands that all plant manufacturing components must work together seamlessly to achieve these goals. We’ll work with you to learn about your existing processes and develop a strategy tailored to your operation’s unique goals and objectives.

Our vast experience in developing shop floor control solutions enables us to offer services for the most critical elements of your operation, including:

• Electrical power distribution with monitoring, including main and sub switchgear.
• Electrical and control panel design, including lighting and utility.
• Instrumentation specifications.
• Controllers, such as programmable logic controllers (PLCs) and distributed control systems (DCSs), for processes, utilities and building services.
• Motor control centers (MCCs) and variable frequency drives (VFDs).
• Inline analytical equipment.
• Machine controllers.
• Human-machine interfaces (HMIs), including standalone and distributed.
• Communication networks for controllers, I/O and special-purpose devices.
• Wiring and cabling, including secure remote telemetry (wireless).
• Process and operational data collection, storage and reporting.
• Web-based SCADA (Supervisory Control and Data Acquisition).
• Secure remote system monitoring for troubleshooting and technical support.

As part of our shop floor control offerings, Malisko offers integration services for hardware, software and other equipment to deliver an efficient and cost-effective solution.

Benefits of Shop Floor Control Software

An effective production and shop floor control software solution is one of the most critical aspects of improving your shop’s efficiency. This software lets you connect all your automated equipment and components from your plant’s operations to streamline production and enable successful manufacturing. Implementing high-quality software allows you to control all your most critical manufacturing elements in real-time.

Integrating a software solution tailored to your company’s unique operation enables you to enjoy benefits like:

• Reducing manufacturing costs.
• Improving product quality.
• Ensuring production consistency and minimizing errors.
• Integrating with existing production software.

Malisko's DCS Migration Services

Malisko offers tailored DCS migration services to ensure your plant receives an upgrade that is most suitable for its operations. Our DCS migration strategy includes:

Trust our team to provide a DCS migration plan based on the latest technology and information.