OUR APPROACH

PROJECT EXECUTION

We are determined to deliver you the most efficient and consistent automation system possible. When we automate your plant, we pour over every detail of your production process, leaving no field control device or field monitoring device untouched. Once we reach the automation system integration stage, we’ve already analyzed and discussed your challenges from many different angles.

After we’ve completed our thorough automation solutions site assessment, Front End Engineering Design and Detailed Engineering Design, we have the information we need to document, code and integrate your automated system. We keep in mind your business goals. We factor in the strengths and limitations of your team, and we prioritize your most important objectives.

And our project execution is the next step in making your production more efficient.

PROJECT EXECUTION

We are determined to deliver you the most efficient and consistent automation system possible. When we automate your plant, we pour over every detail of your production process, leaving no field control device or field monitoring device untouched. Once we reach the automation system integration stage, we’ve already analyzed and discussed your challenges from many different angles.

After we’ve completed our thorough automation solutions site assessment, Front End Engineering Design and Detailed Engineering Design, we have the information we need to document, code and integrate your automated system. We keep in mind your business goals. We factor in the strengths and limitations of your team, and we prioritize your most important objectives.

And our project execution is the next step in making your production more efficient.

  • Programming & Logic Development

    PROGRAMMING & LOGIC DEVELOPMENT

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    Before we install your new components, we develop the programming that directs their functionality. Depending on the solutions we devise and the needs of your team, we use a combination of several programming languages to run your system. Those include Structured Text, Sequential Function Charts, Function Block Programming and Ladder Logic. No matter what programming methodology we use, our code is designed so your technical support team can understand it, use it, and troubleshoot it.

  • Human Machine Interface (HMI) Development

    HUMAN MACHINE INTERFACE (HMI) DEVELOPMENT

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    With the code in place, we set up the HMI. This user interface allows your operators to control your system and guides your operators with real-time information about your ongoing processes. We believe a good HMI shows your operators precisely how their operations affect your unit operations and process flow.

  • Reporting

    REPORTING

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    We program your system to provide your stakeholders, such as production, quality, engineering and maintenance, the ongoing information they need to evaluate your systems’ health and performance. This is data you can do something with; and it can include uptimes, downtimes, root-cause analysis, alarms, Overall Equipment Effectiveness (OEE), batch reports, trending, and production reports. Your stakeholders will be able to see how effectively your system is running and how efficiently it performs over time. Our reporting can also offer you electronic batch records, electronic signatures and audit trails that meet regulatory requirements.

  • System Integration Testing & Simulation

    SYSTEM INTEGRATION TESTING & SIMULATION

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    Before we launch your automated system with live production, we extensively test the code that runs your system. To save start-up time and minimize on-site changes, we test our code in a off-site simulated environment. Then, when your process is up and running, you can confidently know it will work as designed.

  • On-Site Process Commissioning

    ON-SITE PROCESS COMMISSIONING

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    When we install your code on-site, we troubleshoot anything that couldn’t be detected in a simulated environment. We check out your field devices and verify that your system inputs and outputs work as they should. With your system setup and operational at your site, we can provide 24/7 support for your automation support team to assist them in keeping your new system producing at efficient levels. We also provide your support team and operators the training they need to properly and expertly use your automation system.

INDUSTRIAL AUTOMATION FOR RESULTS

In our more than 20 years of helping manufacturers, we’ve intelligently applied automation for hundreds of companies across a wide range of industries. And we’ve earned repeat business from 90 percent of our clients.

Have a question or do you want more output, fewer lost batches and better reports? We can show you how to improve your production and maximize your successes through industrial automation.

500 N BROADWAY SUITE 1600 ST LOUIS, MO 63102

(314) 621-2921

500 N BROADWAY
SUITE 1600
ST LOUIS, MO 63102

(314) 621-2921